I. Feem ntau Dyeing Defects thiab Solutions
1. Xim txawv (Pib-txog-End Difference, Ntug-rau-Center Difference)
Ua rau: Tsis sib xws dye concentration, kub hloov pauv, tsis ruaj tsis khov ntaub khiav ceev, dej tsis sib xws, thiab lwm yam.
Kev daws:
Kev Tswjhwm nruj: Txais yuav "ib da dej zas, ib cov ntaub ntawv" los saib xyuas cov xim da dej hauv lub sijhawm tiag tiag thiab ntxiv tus neeg sawv cev los yog kho tus nqi pH raws sijhawm. Siv cov cuab yeej tswj qhov kub thiab txias kom ntseeg tau tias cov ntaub yob kub zoo ib yam nrog cov xim da dej kub.
Cov cuab yeej ua kom zoo: Kho qhov sib npaug ntawm cov khib nyiab kom qhuav kom tsis txhob muaj dej scraping lossis wrinkling; txheeb xyuas tus nqi ntws ntawm txhua qhov hluav taws xob ntawm cov kav dej thiab nruab ib lub npog tswj yog tsim nyog. Tig rau cov yeeb nkab cua sov rau saum lub hau kom txo tau cov ntug lightness.
Kev Ua Haujlwm Zoo: Tswj qhov hloov pauv ntawm cov ntaub khiav ceev (yog tias siv MA209A series qauv, qhov kev hloov pauv tuaj yeem txo mus rau 2%). Thaum dyeing lub teeb- cov ntaub xim, txo cov xim ntawm cov xim hauv da dej kom tsim nyog.
2. Cov cim sib tshooj, xim tsaus / lub teeb sib txawv
Ua rau: Kev kho seam tsis raug, kev qhia tsis huv ntawm cov ntaub, tsis raug dye ntxiv kev txiav txim, tswj qhov kub tsis zoo, thiab lwm yam.
Kev daws: Txiav cov ntaub ntau dhau thaum kho seam, kho qhov nro, thiab xyuas kom meej qhov ntev thiab kev ntxhib los mos ntawm cov ntaub ntawv qhia phim cov xim. Khaws cov ntaub ntawv qhia kom huv si, ntxiv dyes raws li lawv cov khoom, thiab npog lub tshuab rau rwb thaiv tsev thaum dyeing.
3. Wrinkles, Loose Board Marks
Ua rau: Cov seam tsis sib xws, tsis sib xws curling, ntau qhov nro, kub dhau, cov xov paj hauv lub tog raj kheej dyeing, thiab lwm yam.
Cov kev daws teeb meem: Xyuas kom cov seam yog tiaj tus thiab txawm, tswj kom nruj nro, thiab ua kom cov ntaub tensioning ncej theem. Ntxuav lub dyeing lub tog raj kheej kom huv si, tshem tawm cov xov paj thiab cov khib nyiab.
4. Weft Skew, Xim txawv
Ua rau: Cov ntaub tsis sib xws nkag mus rau hauv lub tog raj kheej dyeing, dej dav hlau ntau dhau, kev ua haujlwm tsis zoo ua rau raug kaw, thiab lwm yam.
Cov kev daws teeb meem: xyuas kom meej txawm tias ntaub nkag mus rau hauv lub tog raj kheej dyeing; zam cov dej dav hlau ntau dhau thaum dyeing. Ua ntej pib lub tshuab, ua tib zoo xyuas tias txhua qhov chaw ua haujlwm ib txwm ua kom tsis txhob nres ib nrab.
II. Kev Ntsuas Kev Tiv Thaiv Kev Dyeing Defects
1. Tsim cov txheej txheem kev khiav hauj lwm Standardized Operating Procedures (SOPs): Tsim kom meej SOPs npog cov tsis tseem ceeb xws li pib ntaub tswj, noj ib ntus, thiab cua sov nkhaus. Qhov no tuaj yeem txo qhov kev ua haujlwm yuam kev los ntawm 18% mus rau 3%.
2. Txhim khu kev tswj ntawm Greige Fabric thiab Semi-Cov khoom tiav: Ua kom cov ntaub greige zoo, cov ntaub ntaub zoo li qub thaum ua ntej, thiab tswj cov pH nruab nrab.
3. Rationally Select Dyes thiab Auxiliaries: Xaiv cov dyes uas muaj qib zoo, ntxiv dag zog rau kev kuaj cov xim, thiab ntxiv cov pab cuam theem thaum dyeing.
4. Txhim kho cov txheej txheem zoo: Kho cov cawv sib piv raws li cov ntaub tuab (piv txwv li, cawv piv rau polyester caij nplooj ntoos hlav spun yuav tsum tswj ntawm 1:8-1:10). Tswj tus nqi cua sov kom tsis txhob muaj xim tsis sib xws.
5. Siv Intelligent Technology: Siv ntau lub zeem muag tsis pom kev rau kev tshawb pom hauv online, uas tuaj yeem txheeb xyuas cov xim sib txawv ntawm lub sijhawm tiag tiag nrog qhov tseeb ntawm 99.3%. Siv AI algorithms los kwv yees cov khoom siv tiv thaiv hnav thiab tsim kua muag, ua kom muaj kev saib xyuas thaum ntxov thiab txo tus nqi kho los ntawm 37%.
III. Cov Ntsiab Lus Tseem Ceeb
1. Kev tu txhua hnub: txhua lub limtiam xyuas thiab tiv thaiv cov nplaum nplaum hauv lub tshuab, thiab lubricate cov saw tsav. Txhua hli xyuas cov chais tsav tsheb, gearbox, thiab tshuab sab hauv.
2. Kev tu ncua sij hawm: Peb lub hlis twg lubricate tag nrho cov kabmob rotating. Tsis tu ncua xyuas qhov nro thav duab curvature thiab calibrate lub tshuab tig tsis siv neeg.
IV. Kev Txhim Kho Kev Ua Haujlwm
1. Txhim kho kev cob qhia: Ua kom cov neeg ua haujlwm paub zoo hauv kev txiav txim siab zas da dej thiab cov txheej txheem dyeing penetration.
2. Kev Ua Haujlwm Txuj Ci: Qhia qhov tseem ceeb ntawm kev coj thawj daim ntaub los ntawm cov khoom ua haujlwm kom dyed, kom ntseeg tau qhov zoo ntawm thawj daim.
3. Kho lub tshuab ua haujlwm kom sai raws li cov ntaub tuab kom ntseeg tau tias txawm tias dyeing thiab wrinkle -dawb ntaub.
